Full cone spray nozzles

The most common type of spray nozzle used in industry is the full cone spray nozzle. Applications include gas cooling, gas scrubbing, demister flushing, absorption, liquid distribution and fire protection.

There are three types of full cone spray nozzles - axial and tangential nozzles, and spiral nozzles. The axial and tangential spray nozzle creates relatively larger droplets with a very even liquid distribution within the cone and across the surface, compared to the spiral nozzle. The spiral nozzle creates relatively smaller droplets with a spray consisting of 2 or 3 concentric cones.

Fullkonsdysan skapar en spray formad som en kon och är den vanligast förekommande typ av dysa inom industrin. Det finns tre olika typer av fullkonsdysor – axiella och tangentiella dysor, samt spiraldysor.

CW is a spray nozzle that comes in two variants - full-cone nozzle or hollow-cone nozzle. The nozzle consists of 3 parts - a spray tip, a nozzle body, and an optional integrated filter in 50 or 100 mesh. Nozzle CW is manufactured by BETE Spray Technology.

CW

  • 0.355 - 8.07 l/min
  • 80° - 120°
  • Interchangeable spray tip
  • Integrated filter optional
  • Axial full-console nozzle
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EZTF fullkonsdysa och EZTF hålkonsdysa består av EZ snabbkoppling och en TF spraytipp. Snabbkopplingen gör det möjligt att mycket snabbt utföra ett byte av dysa utan verktyg. EZTF tillverkas av BETE Spray Technology.

EZTF

  • 1.87 - 221 l/min
  • 60° - 180°
  • Snap release spray nozzle system
  • Fine atomisation
  • Wide range of different spray angles
  • Spiral full cone nozzle
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The EZWL nozzle consists of the EZ quick coupler and a WL spray tip that creates a full-cone spray. The quick coupling makes it possible to perform a nozzle change very quickly without tools. EZWL is manufactured by BETE Spray Technology.

EZWL

  • 0.355 - 74.4 l/min
  • 30° - 120°
  • Snap release spray nozzle system
  • Axial full-console nozzle
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The MaxiPass full-cone nozzle has a unique swirl insert, which allows larger particles to pass freely and reduces the risk of clogging. MaxiPass creates medium to coarse atomisation. MaxiPass is manufactured by BETE Spray Technology.

MaxiPass

  • 2.64 - 5700 l/min
  • 30° - 120°
  • Extra large free passage
  • Axial full-console nozzle
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MaxiPass®L is a full-cone nozzle that has an extra large free passage, reducing the risk of clogging. MaxiPass®L creates a spray with medium to coarse atomisation and provides low flow rates. The nozzle is manufactured by BETE Spray Technology.

MaxiPass®L

  • 0.325 - 11.4 l/min
  • 51° - 134°
  • Low flow rates
  • Extra large free passage
  • Axial full-console nozzle
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The N full-console nozzle is specially designed for various critical firefighting applications. N is a spiral nozzle that provides a spray with fine atomisation, promoting evaporation and cooling. The N nozzle is supplied with an integrated filter and an optional nozzle cover.

N

  • 11.4 - 2260 l/min
  • 90°, 120°
  • Large free passage
  • Certified for firefighting
  • Spiral full cone nozzle
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NC full can nozzle provides high flow rates with coarse atomisation and is made of chemical resistant plastic. NC full can nozzle is manufactured by BETE Spray Technology.

NC

  • 7.63 - 35200 l/min
  • 60° - 120°
  • High flow rates
  • Axial full-console nozzle
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NCFL är en fullkonsdysa med flänsanslutning och som ger höga flöden med grov atomisering. NCFL tillverkas i kemikaliebeständig plast. NCFL har en stor fri passage, vilket minskar risken för igensättning. NCFL är tillverkad av BETE Spray Technology.

NCFL

  • 350 - 19700 l/min
  • 60° - 120°
  • High flow rates
  • Large free passage
  • Axial full-console nozzle
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The NCK full-cone nozzle creates a powerful spray with coarse atomisation. NCK is manufactured by BETE Spray Technology.

NCK

  • 19.3 - 9820 l/min
  • 15° - 30°
  • High impact spray
  • Axial full-console nozzle
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NCS fullkonsdysa skapar medium till grov atomisering. NCS-dysan bygger mycket lite på höjden, vilket gör den lämplig för trånga utrymmen. NCS är tillverkad av BETE Spray Technology.

NCS

  • 7.63 - 2200 l/min
  • 70° - 110°
  • Small projection
  • Axial full-console nozzle
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SC is a moulded full-cone nozzle that creates medium to coarse atomisation. SC full-cone nozzle is manufactured by BETE Spray Technology.

SC

  • 6.34 - 11200 l/min
  • 60° - 120°
  • Axial full-console nozzle
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SF hollow-cone nozzle consists of an SF clamp with quick coupling, and a spray tip. The coupling makes it possible to change the nozzle very quickly without tools. The design also makes it easy to align the nozzle. At high pressures there is the possibility to choose a double clamp. SF hollow-cone nozzle is manufactured by BETE Spray Systems.

SF Full Cone

  • 5.45 - 75.6 l/min
  • 35° - 80°
  • Snap release spray nozzle system
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ST full-cone nozzle is a very durable nozzle reinforced with Cobalt Alloy 6 or RBSC and is widely used in Flue Gas Desulphurisation (FGD) processes. ST is a spiral nozzle that creates a fine atomisation and has a large free passage, which reduces the risk of clogging. The ST full-cone nozzle is manufactured by BETE Spray Technology.

ST

  • 1.87 - 14000 l/min
  • 90° - 120°
  • Abrasive resistant with Cobalt alloy 6 or RBSC ceramic parts in high-wear areas
  • Large free passage
  • Fine atomisation
  • Spiral full cone nozzle
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STXP fullkonsdysa är en mycket slitstark dysa förstärkt med Cobalt Alloy 6 eller RBSC. STXP-dysan har en extra stor fri passage, vilket minskar risken för igensättning. STXP är en spiraldysa som skapar en fin atomisering och har en robust konstruktion för att klara tuffa miljöer. STXP fullkonsdysa är tillverkad av BETE Spray Technology.

STXP

  • 8.04 - 14000 l/min
  • 90° - 120°
  • Abrasive resistant with Cobalt alloy 6 or RBSC ceramic parts in high-wear areas
  • Robust design
  • Large free passage
  • Fine atomisation
  • Spiral full cone nozzle
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TC full-cone nozzle has a robust construction and provides very high flow rates. TC is manufactured with 6″, 8″ and 12″ pipe thread, alternatively with flange connection. TC full-cone nozzle creates medium to coarse atomisation. TV is manufactured by BETE Spray Technology.

TC

  • 821 - 41800 l/min
  • 60° - 120°
  • Very high flow rates
  • Robust design
  • Flange or pipe connection
  • Axial full-console nozzle
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Various types of full cone spray nozzles

There are three types of full cone spray nozzles - axial and tangential nozzles, and spiral nozzles. The axial and tangential spray nozzle creates relatively larger droplets with a very even fluid distribution within the cone and across the surface, compared to the spiral nozzle. Axial and tangential full cone nozzles have a higher volume flow in the outer part of the cone and an even, lower flow within the cone. The spiral nozzle produces multiple concentric cones. These cones form two to three bands of relatively coarse droplets iwth higher flow, surrounded by wider bands of relatively fine droplets and lower flow.

Spiraldysa fullkon. Spraybilden skapas genom att vätskan skär längs spiralen och bildar flera koncentriska koner.

Spiral full cone nozzle

  • The spray pattern of the spiral nozzle is formed by the fluid shearing along with the turns of the spiral, which produce multiple concentric cones.
  • The cones form 2 to 3 bands of relatively large droplets, surrounded by wider bands of relatively small droplets

Axiell fullkonsdysa skapar en spray formad som en kon. Ingående och utgående sprayriktning är på samma axel.

Axial full-console nozzle

  • Spray exits on the same axis it enters
  • Internal disc or vane causes the liquid to spin, and the centrifugal force exerted upon the geometry of the exit creates the spray pattern.
  • Even distribution of droplets in the cone and across the surface
  • Wide range of flow rates
  • Large free passage

Tangentiell fullkonsdysa skapar en spray formad som en kon. Den utgående sprayriktningen är 90° i relation till ingångsaxeln.

Tangential full cone nozzle

  • Spray exits 90° from the entry axis
  • Internal geometry creates the spray pattern by the liquid swirling around the body cavity before exiting the orifice
  • Even distribution of droplets in the cone and across the surface
  • Large free passage

Choose the right spray nozzle for an optimised spray process

Each type of spray nozzle has a specific flow rate, spray pattern and droplet size. To optimise the spray process, it is important to understand how different parameters affect the choice of spray nozzle and solution. 

SM Hansa Engineering AB
Sol Millerv Dust control, Spray nozzles & systems, Tank cleaning I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.
RR Hansa Engineering AB
Robin Ryberg Nozzles & spray systems, Tank cleaning, Compressed air products I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.
HL Hansa Engineering AB
Hans Linder Spray nozzles & systems, Tank cleaning, Safety showers, Tank storage equipment I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.
LC Hansa Engineering AB
Linda Caporicci Column internals, Droplet separation, Spray nozzles & systems, Other products I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.
AB Hansa Engineering AB
Alexander Bergman Drip separation, Column interior, Nozzles & spray systems, Tank cleaning, Compressed air products I look forward to providing product advice and solutions! Let's meet via a video call or a site visit. You can also phone or email us, of course.
  • What is the function of the spray nozzle and the spray process?

    The first step when choosing the right spray nozzle is to define the function and application of the spray process, such as cooling a gas, washing a tank or flushing a conveyor belt. Type of spray nozzle, thus also spray pattern and droplet size, are important to consider in order to optimise the spray process.

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  • Which droplet size is most suitable for the spray process?

    Droplet size is often critical in optimising a spray process. Many processes, such as gas cooling and gas scrubbing, depend on exposing the maximum total liquid surface area. The liquid then needs to be distributed in a large number of small droplets to create as much total surface area as possible. Other spray processes ...

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  • What surface should the spray cover? How should the nozzle be positioned?

    The position of the nozzle over the target (D) and the area to be covered by the spray (B) are important to know in order to choose the right spray angle (A). The spray angle is measured near the nozzle orifice and the droplets are immediately affected by external forces such as gravity, air and gas flow.

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  • Desired flow rate? Available pressure?

    Desired volume flow depends on the specific spray process. Most spray processes have general rules of thumb for flow ranges, but in many cases on-site testing is needed to achieve the right results.

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  • What type of liquid is used in the spray process?

    A liquid's specific gravity, viscosity and the presence of particles affect the spray characteristics of the nozzle.

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  • Are there external factors affecting the nozzle spray?

    Sometimes the spray is affected by external forces such as process gas flows, air flows or wind.

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  • Which material is most suitable for the spray process?

    Listed below are a number of factors that should be considered when selecting materials for a specific nozzle. An incorrect choice of material is likely to affect the performance and life of the nozzle. We are happy to help and advise on which material is most suitable in your ...

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  • What are the benefits of an optimised spray process?

    There are many factors to consider when selecting a nozzle for a specific spray process. An optimised spray process can make a big difference, contributing to: improved product and process quality increased production and reduced time for unplanned stops reduced maintenance costs lower operating costs by reducing the use of ...

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